Alternative 3rd function?

/ Alternative 3rd function? #62  
How does it put any more stress than a bucket or forks on the hydraulics? I'm trying to rap my head around your line of thinking.
Can you do this with a bucket or forks?

Can you pick up more with your open hand or clenched fist?

DSC04718.JPG
 
/ Alternative 3rd function? #63  
Things like logs have high polar moments and inertia. You pick them up, and all the spools in the hydraulic valves are closed when you transport.

Every bump, turn, or change in speed, and it pushes against the grapple, lift arm and bucket cylinders. That push is translated into a hydraulic pressure surging in the closed hydraulics On your FEL and grapple.
Thanks for this - it's a great point. The grapple hydraulic circuit probably has it much worse, but the same leverage also works on the FEL.

Thankfully (or NOT) the FEL has a "relief valve" of sorts, even with the valves closed ....

tractor falls over if leverage(on FEL) is too high :)

although as you say, the impact/impulse into the system - on all parts bearing the load - is going to be much higher as you bounce around, when there is a cargo with a high leverage
 
/ Alternative 3rd function? #64  
I created a dedicated thread for how to solve the "check valve" / accumulator / overpressure issue

 
/ Alternative 3rd function? #65  
Thanks for the name. Yes, that function sounds like it applies to the concern here - although in a ~month of reading about this I don't believe I've seen anyone else refer to it ... at a minimum it's highly uncommon on everyday TLB/grapple/etc (?)

@davedj1, @2manyrocks, @LouNY discuss "check valves" on several pages of this thread - and in the (few) other threads discussing this same overpressure risk, the phrase seems to be used the same way. I'm trying to understand what folks are proposing; those uses do not seem to be a reference to an "accumulator" type device.

Is this some sort of overpressure device that, rather than shunting the fluid to tank, just "short circuits" the cylinder, allowing it to open/close as necessary to avoid damage? As I am picturing it, if say the normal hydraulic OP valve is set for 2000psi, this "grapple saver" would be substantially higher, say 3000psi. Thus it would only ever open when the valve to the grapple circuit is closed and the grapple is isolated from the rest of the system.

View attachment 743091

Maybe I should start a new thread about this, don't want to completely hijack this one :)
I am only referring to a check valve as a potential solution because that's what the Messick's video mentioned as protection for the hydraulic system. Please understand that I know next to nothing about hydraulic systems and would like to learn more so I don't damage my tractor out of my own pure ignorance.
 
/ Alternative 3rd function? #66  
Yes it would work.
You will need a Pressure in hose, a power beyond hose to carry on through the system, a return to tank hose plus your two lines for your grapple. Also be aware that when using that valve your other functions will not function untill that loop is pressurized to a greater valve then another function.
I would not install a check valve I have read of the possibility of applied stresses creating an excessive pressure condition. All a check valve would do if that happens is restrict the excess pressure to the system prior to the check.
I run my FEL remotes off a rear SCV and it works, but just as your idea will require letting go of any other hydraulic function to activate the new one so does mine.
Yes, I saved a bit of money and it works I do find myself reaching across my body to use both hands on hydraulic levers at times.
If doing it again I would use a electric diverter valve and wire the switch into the loader joystick,
I may end up doing so one of these days when I get "a round to it".
View attachment 740745
View attachment 740746
Not much more money and less hose footage and fittings.

You can add relief valves but they would need to be plumbed into a tank return line
Nice looking tuits there!
 
/ Alternative 3rd function? #67  
Thanks for this - it's a great point. The grapple hydraulic circuit probably has it much worse, but the same leverage also works on the FEL.

Thankfully (or NOT) the FEL has a "relief valve" of sorts, even with the valves closed ....

tractor falls over if leverage(on FEL) is too high :)

although as you say, the impact/impulse into the system - on all parts bearing the load - is going to be much higher as you bounce around, when there is a cargo with a high leverage
I'm afraid that "polar moment of inertia" is being used out of context above.

 
/ Alternative 3rd function? #69  
Thanks for the name. Yes, that function sounds like it applies to the concern here - although in a ~month of reading about this I don't believe I've seen anyone else refer to it ... at a minimum it's highly uncommon on everyday TLB/grapple/etc (?)

@davedj1, @2manyrocks, @LouNY discuss "check valves" on several pages of this thread - and in the (few) other threads discussing this same overpressure risk, the phrase seems to be used the same way. I'm trying to understand what folks are proposing; those uses do not seem to be a reference to an "accumulator" type device.

Is this some sort of overpressure device that, rather than shunting the fluid to tank, just "short circuits" the cylinder, allowing it to open/close as necessary to avoid damage? As I am picturing it, if say the normal hydraulic OP valve is set for 2000psi, this "grapple saver" would be substantially higher, say 3000psi. Thus it would only ever open when the valve to the grapple circuit is closed and the grapple is isolated from the rest of the system.

View attachment 743091

Maybe I should start a new thread about this, don't want to completely hijack this one :)
EDIT: thread created check valves, accumulators, overpressure; oh my
That would be a cross-over relief valve

They make them, and they are common. But it will only protect the pressure surge IF and only IF the external forces are trying to extend the cylinder. You would have no protection in compression without a relief back to tank
 
/ Alternative 3rd function? #70  
Thanks for this - it's a great point. The grapple hydraulic circuit probably has it much worse, but the same leverage also works on the FEL.

Thankfully (or NOT) the FEL has a "relief valve" of sorts, even with the valves closed ....

tractor falls over if leverage(on FEL) is too high :)

although as you say, the impact/impulse into the system - on all parts bearing the load - is going to be much higher as you bounce around, when there is a cargo with a high leverage
Just for clarity: If the diverter is running the grapple, and sharing the function of the bucket hydraulics, the hydraulics to the grapple are isolated from the relief valve in the FEL valve when the diverter is closed. That is where the overpressure issue arises.
 
Last edited:
/ Alternative 3rd function? #71  
for this thread, here is the relevant product type you want to solve this overpressure issue. Not normally included on budget grapples, but apparently common on some rentals, and larger/higher-end models

"double relief valve" == "cushion valve"
1/2 NPT 30 GPM 1500-3000 PSI Hydraulic Cushion Valve Prince Mfg DRV-4HH | Relief & Cushion Valves | Hydraulic Valves | Hydraulics | www.surpluscenter.com (this model is larger than needed; i haven't found a lower GPM model. It will work fine, though, just physically larger than necessary)

thanks for ericm979 on the thread about those
 
/ Alternative 3rd function? #72  
That would be a cross-over relief valve

They make them, and they are common. But it will only protect the pressure surge IF and only IF the external forces are trying to extend the cylinder. You would have no protection in compression without a relief back to tank
see the "cushion valve" i linked above - I can't find a flow diagram, but my understanding is it works both ways. With no pressure on either control port (you're not using the lever; pressure drifts down to ~none), a high pressure on EITHER cylinder port will cross-over/short-circut, allowing the cyclinder to relax OR extend as needed to relieve the pressure.
 
/ Alternative 3rd function? #73  
The problem I see with that valve is that as the load exerts a pressure on the hydraulics of the clamping side, the fluid bleeds to the other side of the circuit. So as the load wiggles and exerts pressure, it will gradually relax enough to drop the load. It doesn’t maintain the pressure.

Where an accumulator with a flow control valve, would dampen return flow to limit damage from the pressure spikes. But, would regain the clamping pressure, while allowing the pressure wave to be dissipated.

 
/ Alternative 3rd function? #74  
see the "cushion valve" i linked above - I can't find a flow diagram, but my understanding is it works both ways. With no pressure on either control port (you're not using the lever; pressure drifts down to ~none), a high pressure on EITHER cylinder port will cross-over/short-circut, allowing the cyclinder to relax OR extend as needed to relieve the pressure.
Nope. Still doesnt work.

It will work extending. But not compressing the cylinder. The only way those DPCV's work is if there somewhere for the fluid to go when they reach their set pressure. When compressing a cylinder....there is no where for the fluid coming out of the base end of the cylinder to go.
 
/ Alternative 3rd function? #75  
Thanks for this - it's a great point. The grapple hydraulic circuit probably has it much worse, but the same leverage also works on the FEL.

Thankfully (or NOT) the FEL has a "relief valve" of sorts, even with the valves closed ....

tractor falls over if leverage(on FEL) is too high :)

although as you say, the impact/impulse into the system - on all parts bearing the load - is going to be much higher as you bounce around, when there is a cargo with a high leverage

Just for clarity: If the diverter is running the grapple, and sharing the function of the bucket hydraulics, the hydraulics to the grapple are isolated from the relief valve in the FEL valve when the diverter is closed. That is where the overpressure issue arises.

Most tractor loaders do not have any relief on the work ports when the loader valve is centered.

Sorry to burst your bubble. They just dont.
 
/ Alternative 3rd function? #76  
Most tractor loaders do not have any relief on the work ports when the loader valve is centered.

Sorry to burst your bubble. They just dont.
Correct - i made a joke that the entire tractor tips over, as your 'relief' if overloaded
 
Last edited:
/ Alternative 3rd function? #77  
Nope. Still doesnt work.

It will work extending. But not compressing the cylinder. The only way those DPCV's work is if there somewhere for the fluid to go when they reach their set pressure. When compressing a cylinder....there is no where for the fluid coming out of the base end of the cylinder to go.
Doesnt this valve connect both sides of the circuit to each other? so fluid moves either direction?

However, thinking more about this, i realized that these cylinders have different areas on each end (due to the rod) - and thus different volume-per-inch-moved. meaning this wouldnt work in EITHER direction:
  • compressing the cylinder would just overpressure the rod end, not enough space for fluid from bottom
  • extending the cylinder would ~cavitate the bottom, too little volume sent to the bottom side

Now I'm confused because while i don't see how LD1 could be correct - it seems NEITHER way works on common cylinders... and yet that's the cushion valve's stated purpose
 
Last edited:
/ Alternative 3rd function? #78  
The problem I see with that valve is that as the load exerts a pressure on the hydraulics of the clamping side, the fluid bleeds to the other side of the circuit. So as the load wiggles and exerts pressure, it will gradually relax enough to drop the load. It doesn’t maintain the pressure.

Where an accumulator with a flow control valve, would dampen return flow to limit damage from the pressure spikes. But, would regain the clamping pressure, while allowing the pressure wave to be dissipated.

Yes, the grapple would open(close) with the overpressure (assuming this concept even works, see my comment about area of top/bottom of cylinder). my assumption was this cushion valve would have a "high" breaking pressure, higher than the FEL OPfor instance

But you raise a good point that the accumulator could do the same, without that drawback. maybe the accumulator isnt as often used because two are required, and they arent cheap or small?
 
/ Alternative 3rd function? #79  
You’re tying to relieve just the clamping pressure, I can’t really envision a circumstance where the grapple will want to close tighter in response to the load wiggling.

So you need one small accumulator, one valve and a Tee on the on the hydraulic line which extends the cylinder to clamp the grapple

If you have a 2-inch cylinder, you would move 3.14-in^3/in of travel. Which would be 0.05-liter/in of travel. So, on SCUTs and CUTs, you don’t really need a large accumulator. A 0.15 or 0.25-liter unit would be sufficient. I can find those for right around $150, on eBay or Amazon.
 
/ Alternative 3rd function? #80  
Doesnt this valve connect both sides of the circuit to each other? so fluid moves either direction?

However, thinking more about this, i realized that these cylinders have different areas on each end (due to the rod) - and thus different volume-per-inch-moved. meaning this wouldnt work in EITHER direction:
  • compressing the cylinder would just overpressure the rod end, not enough space for fluid from bottom
  • extending the cylinder would ~cavitate the bottom, too little volume sent to the bottom side

Now I'm confused because while i don't see how LD1 could be correct - it seems NEITHER way works on common cylinders... and yet that's the cushion valve's stated purpose
My understand that the cushion valve in question is designed for use on circuits such as for angling a snow plow blade. The two angling cylinders are one way cylinders with a hose plumbed only to a base port on each with the two hoses going to the same valve spool. The displacement on the base side of both cylinders is the same so oil can flow between the two cylinders when the valve is opened by over pressure as when striking an object with one end of the blade..
 

Marketplace Items

2006 Nissan Frontier Ext. Cab Pickup Truck (A59230)
2006 Nissan...
2016 Chevrolet Silverado 1500 Single Cab Pickup Truck (A60352)
2016 Chevrolet...
Chemical Containers Tank (A57148)
Chemical...
2019 CHEVROLET SILVERADO CREW CAB TRUCK (A59823)
2019 CHEVROLET...
2012 Freightliner M2 106 Altec TA37M 37ft Insulated Material Handling Bucket Truck (A60460)
2012 Freightliner...
2003 STERLING LT9500 SERIES DAYCAB (A58214)
2003 STERLING...
 
Top