Anything else to do when changing a head gasket?

   / Anything else to do when changing a head gasket? #71  
NOW, on page 1-87 of the Service Manual, it talks about adjusting the injection timing. I don't know if this has anything to do with it because I don't understand what the flywheel and shims have to do with injection timing, BUT, see the three outputs from the injection pump? These were quite LOOSE when I was disassembling the tractor -- like at least 1/2 a turn loose. Given that they are mounted on the shimmed up part, I wonder if this could be it?
If those were loose - and I am assuming that these things are the fittings that hard fuel lines to the injectors connect to (picture doesn't say) - possibly a lean condition ?

Haven't seen any pictures of the engine prior to cleaning ... any evidence of fuel leakage ?
 
   / Anything else to do when changing a head gasket? #72  
OK I think I found that HERE. He said:
"My B2150 did the same thing when new. After replacing the rad, fan, etc. I decided the problem was somewhere else. I found it. Injection timing!! Advanced the timing and it starts and runs better along with cooler running. If you don't know how ,get a good book or have a diesel shop do it for you. I think they run them like that for emissions or warrantee reasons."​

I checked the service manual and it lists the following as reason why the engine may overheat:
  • Engine oil insufficient
  • Fan belt or alternator belt broken or tensioned improperly
  • Insufficient cooling water
  • Radiator net and radiator fin clogged with dust
  • Inside of radiator corroded
  • Cooling water flow route corroded
  • Defective radiator cap
  • Defective water hose
  • Defective thermostat
  • Defective water pump
  • Defective mechanical seal
  • Overload running
  • Defective head gasket
  • Incorrect injection timing
  • Unsuitable fuel used

View attachment 383950

NOW, on page 1-87 of the Service Manual, it talks about adjusting the injection timing. I don't know if this has anything to do with it because I don't understand what the flywheel and shims have to do with injection timing, BUT, see the three outputs from the injection pump? These were quite LOOSE when I was disassembling the tractor -- like at least 1/2 a turn loose. Given that they are mounted on the shimmed up part, I wonder if this could be it?

IF, you want to get into injection timing we can help you with the understanding on how it works.
In short though, it's just when the fuel flows starts relation to the pistons travel.

What I think the man in the link was suggesting though was that the factory numbers are skewed for one reason or another.
 
   / Anything else to do when changing a head gasket?
  • Thread Starter
#73  
Only if they were leaking fuel.

I don't think it was leaking fuel. Seems like I would have noticed that as much as I have had the hood open while it was running.

OK. Work with me for a sec:

KubotaInjectionPumpSideMarked.png

So if you add shims to adjust the injection timing, then the whole Delivery Valve Holder (part 1) will move up because the Delivery Valve Holder screws into the shimmed up mounting plate. The shims are on the order of .005". If the Delivery Valve Holder were loose about half a turn, would that be like adding a few shims?

Here's a video of me pointing at these parts on the engine:

 
   / Anything else to do when changing a head gasket?
  • Thread Starter
#74  
IF, you want to get into injection timing we can help you with the understanding on how it works.
In short though, it's just when the fuel flows starts relation to the pistons travel.

What I think the man in the link was suggesting though was that the factory numbers are skewed for one reason or another.

It sounds like there is a cam underneath there somewhere and the shim changes the position on the cam where the injector fires.
 
   / Anything else to do when changing a head gasket?
  • Thread Starter
#75  
If those were loose - and I am assuming that these things are the fittings that hard fuel lines to the injectors connect to (picture doesn't say) - possibly a lean condition ?

Haven't seen any pictures of the engine prior to cleaning ... any evidence of fuel leakage ?

See post #73 that I just posted.
 
   / Anything else to do when changing a head gasket? #76  
If there was enough fuel leaking to ****** the timing......believe me you'd know.
When everything is working what comes out of the pump to the injectors is actually a fairly large volume compared to the area it displaces. If that makes any sense.
The injectors open at a high psi, the pump provides that pressure with volume....not pressure per se.

Yes you have a handle on how the timing is set, with shimming of the pump.
Add shims you ****** the timing. Remove shims you advance the timing. OR if you'd rather phrase another way, move the pump away from the cam it pumps later. OR move the pump closer to the cam it pumps sooner.
 
   / Anything else to do when changing a head gasket? #77  
If you're going to go down this timing road.....the first thing to do is check your machine against the factory specs first.
Then you want to make sure you keep track of and if necessary a written record of what you do after that so you can recover whatever you may lose and want back because of the adjustments.
 
   / Anything else to do when changing a head gasket?
  • Thread Starter
#78  
If you're going to go down this timing road.....the first thing to do is check your machine against the factory specs first.
Then you want to make sure you keep track of and if necessary a written record of what you do after that so you can recover whatever you may lose and want back because of the adjustments.

Not necessarily gonna mess with timing at this point. I was mostly curious if part of the problem might have been those very loose delivery valve holders.
 
   / Anything else to do when changing a head gasket? #79  
I'm on my phone so bare with my replies and lack of quotes.

Stress cracks could be considered normal in the pre-combustion chambers which is likely what he was seeing.

Delivery valves being half a turn loose. I'm surpised it would run at all.

The injection timing is likely retarded Kubota cheats toward the retarded side in their spec. from the factory. I typically remove as much as .008" shim to put the snap back in the throttle response and to put it back into spec.

Brian
 
   / Anything else to do when changing a head gasket?
  • Thread Starter
#80  
Dang. Machine shop lagging on the heads. Radiator may have to soak all weekend at the radiator shop. Kubota parts haven't shipped yet. Doesn't look like I'll get it all back together this weekend. I might get the Yanmar head back on and do some other assembly, but I won't be able test anything without the radiator. Oh well, at least the radiator should be clean.
 

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