Black pipe or galvanized for shop air lines?

   / Black pipe or galvanized for shop air lines? #121  
I work for a large pipe company and our cost difference between 3/4 type L hard and 3/4 s40 304L ss pipe is .29 cents per foot. The ss pipe being the higher price. Just to throw another option in the mix. The ss pipe can be butt welded for long runs without any additional cost for couplings, and the drops could be welded or threaded. 3/4 40 304L pipe has a burst pressure of 16,143 pounds, using a safety factor of four, the safe upper limit of daily working pressure would be 4,000 psi.

If the cost difference is that low, it would be a great idea, but where do you buy that ss tubing?
 
   / Black pipe or galvanized for shop air lines? #122  
Any industrial pipe company should be able to get it, even if they dont have it in stock.
 
   / Black pipe or galvanized for shop air lines? #123  
Stainless is hard on thread dies. And like someone else mentioned, all the different types of pipe will not get rid of a water problem. If you are getting water in a black pipe system, you are going to get it also in a stainless system. It's just won't be brown water from the rust. Does it really make any difference if it's brown or clear? I am not sure it matters to the tool, which is probably steel and will rust inside and lock up regardless. Or the paint job that is ruined by water coming out of the gun.
 
   / Black pipe or galvanized for shop air lines? #124  
And like someone else mentioned, all the different types of pipe will not get rid of a water problem. If you are getting water in a black pipe system, you are going to get it also in a stainless system.

It's amazing that so many people are convinced, water and dirt, in compressed air is basically unavoidable.

It is completely avoidable. You just have to care about it enough to invest in an appropriate filter-drier.
 
   / Black pipe or galvanized for shop air lines? #125  
With a drip leg and a drain black pipe will last very very long. What do you think the compressor tank is made from?
 
   / Black pipe or galvanized for shop air lines? #126  
It's amazing that so many people are convinced, water and dirt, in compressed air is basically unavoidable.

It is completely avoidable. You just have to care about it enough to invest in an appropriate filter-drier.

It's not that it's unavoidable, just that using a certain type of pipe is not going to eliminate it. It's not as obvious in some pipes, but it's still there.
 
   / Black pipe or galvanized for shop air lines? #127  
It's not that it's unavoidable, just that using a certain type of pipe is not going to eliminate it. It's not as obvious in some pipes, but it's still there.

No type of pipe is going to eliminate moisture.

No type of drains, or traps, will eliminate water vapor. They can only allow you to drain off moisture that has already condensed. Water vapor passes right through traps, and filters, to condense further down stream, often in the air hose or exiting a tool.

If you properly dry the air, and filter it, before the pipes, none of that is an issue. And that is the only thing that will completely eliminate these issues.
 
   / Black pipe or galvanized for shop air lines? #128  
No type of pipe is going to eliminate moisture.

No type of drains, or traps, will eliminate water vapor. They can only allow you to drain off moisture that has already condensed. Water vapor passes right through traps, and filters, to condense further down stream, often in the air hose or exiting a tool.

If you properly dry the air, and filter it, before the pipes, none of that is an issue. And that is the only thing that will completely eliminate these issues.

I might be interested in something like that. How much do you think it would cost for one that will work for 6 or 10 CFM? Or maybe up to 15 or 20 CFM if I get the compressor of my dreams?
 
   / Black pipe or galvanized for shop air lines? #129  
I might be interested in something like that. How much do you think it would cost for one that will work for 6 or 10 CFM? Or maybe up to 15 or 20 CFM if I get the compressor of my dreams?

A good refrigerated drier the starts at about $750. But, HF does sell a $400 one. It probably is decent.

Use the same multiplier as you do for the CFM, on the prices from there. i.e. 20 CFM, everything is 2x more.

The drier does not have to match the max output of the compressor in CFM, it has to match the amount of air you use, in CFM.

A 7-10 CFM drier, with a 15-20 CFM compressor, for one guy to use steady, would be adequate. Two guys intermittently, could also work.

I have a Cam Air desiccant unit, which is now the Devilbiss unit below. and it will take a lot of water. You do do eventually have to replace the desiccant, or bake it, to drive out the moisture, making the refrigerated units much more attractive. How often you have to regenerate the desiccant, depends on the amount of use, and the amount of moisture. There is an indicator that tell you when it's time. But, It takes a lot of moisture to soak 10lbs of desiccant.

Had I been able to buy a refrigerated drier for 50% more back when I bought it, I would have. But, they were all about $1200 back then, and I paid about $400 many years ago, when I bought the desiccant unit.

These units pretty much all have 3 stage filtration. A water trap, an oil and dirt trap, and the drier to remove the water vapor. The desiccant absorbs the vapor, and the refrigerated drier condenses it out.

The desiccant is actually capable of drying the better than the refrigerated drier. But, both dry the air so much, it's a moot point.

I have included a $350 E-bay desiccant unit, that is a whole lot better than nothing. But, I don't have any experience with it.

Having an air compressor that is big enough so you are not running the crap out of it, is very important. If you have one that says Sears on it anywhere, don't waste your time, you need to spend the money for a real one, if you are going to get serious here.

Too small a compressor is the best way to make lots of water. if it is running 50% of the time, while you use it, you are at the limit of that unit.

Improving the ventilation where your compressor is, will also help a lot. If it is in a closet, forget that too. It needs air for cooling. A box fan pointed at it can help greatly.

Remember it is compressing the air it sucks in, where it is located. If that air is humid, it will make lots of water. If that air is dry, it won't. Having it located in an air conditioned space, will also reduce the amount of water it produces because the air is drier.

Devilbiss 130026 DAD-500 Clean Air Desiccant Air Drying System

Sorry, that's not working right now

Compressed Air Dryer - Save on this Compressed Air Dryer

D12IN Non-Cycling Refrigerated Air Dryer
 
   / Black pipe or galvanized for shop air lines? #130  
I used PEX in my garage. I have my regulator set at 150 psi (not sure why you would want more than that) at the tank. Since I had the PEX, it's real easy to work with, and the brand I bought is rated for a working load of 180 psi at 120F I felt it would be just fine. I bought some of the one-touch quick connectors and ran the PEX through the studs right next to the romex. One thing I did do is make a couple of sections of black iron pipe (Tee with a leg going down with a 1/4 to drain any water) drops along the vertical runs to drain out any water that collects. I used steel because cool metal will attract any moisture that may not have been removed by my refrigerated air dryer.

One thing to remember is that if you do not use a form of water separator the moisture in the air line will revert back into water when the line is not being used and will pool at any low point in your vertical air lines. When this happens sooner or later a gob of water will be pushed out of the line by the air when using a tool. That's why I put the black iron pipe lower than the rest of the line. I never bothered to install them since I rarely get any water but one could add automated drains.
 

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