Bought a Miller Multimatic 200

   / Bought a Miller Multimatic 200
  • Thread Starter
#51  
I bought the spoolgun but didn't get an argon tank yet. Thanks for the note, I'm looking fwd to Aluminum.
 
   / Bought a Miller Multimatic 200 #52  
Mike,

Any possibility of a new thread and maybe a you tube vid on your technique for that weld?

Sent from my iPhone 5s 64Gb using TractorByNet

Thanks bud, I dont know how to make you tube vids but in the future I can get more involved with explaining things clearly. It really comes down to hood time and being able to multitask, meaning going off feeling while your scanning everything thats going on. Hard to explain what is going on while using a foot, both hands, and scanning bead width, spacing, feeding, torch movement and feathering the pedal as your base metal gets hotter and all at a rapid rate. Welding is one of those things that really needs tons of time to become second nature. And even then its frustrating LOL. Dedication always wins in the long run. If its in your blood, good enough sucks. To a point on some projects of coarse. So in short my technique at best is just basically being able to multi focus, but second nature helps play a big role in that as well. Thanks bud! Cheers!
 
   / Bought a Miller Multimatic 200 #53  
Thanks bud, I dont know how to make you tube vids but in the future I can get more involved with explaining things clearly. It really comes down to hood time and being able to multitask, meaning going off feeling while your scanning everything thats going on. Hard to explain what is going on while using a foot, both hands, and scanning bead width, spacing, feeding, torch movement and feathering the pedal as your base metal gets hotter and all at a rapid rate. Welding is one of those things that really needs tons of time to become second nature. And even then its frustrating LOL. Dedication always wins in the long run. If its in your blood, good enough sucks. To a point on some projects of coarse. So in short my technique at best is just basically being able to multi focus, but second nature helps play a big role in that as well. Thanks bud! Cheers!

Oh my mistake! Thought it looked too good to be a spool gun weld lol... Still nice though

Sent from my iPhone 5s 64Gb using TractorByNet
 
   / Bought a Miller Multimatic 200
  • Thread Starter
#54  
Activity looks a little slow on the forum, heres some reading for ya TBN.

I've had this machine for 3 years now. It's been a GREAT machine. I've Migged, Sticked, Tigged. It's been in/out of y truck so many times I almost wish I had 2 welders instead of carrying this one around. For the price of it I coulda bought 2 chinese welders, (and leave em be) but that idea didn't come at the right time (when the Miller salesman was workin' me over). But I do like this welder. I use it mostly on power from an 8,000W generator.

Here's a recent project (ripper claw). Here's trying stick-welding with it.

I've migged continuously at 2/3 power for 20 minutes straight, it never shut down. Duty-cycle thread HERE. The dreaded 20% duty-cycle that screws up your whole day, ya know, toe-tapping waste of time, a legend around even before the internet (at least with this 20% machine). :laughing::laughing::laughing: I suppose someone could get it to shutdown, but then they'd have to wear that event as a badge of honor on forums for the next 10 years or it wouldn't be worth it. :laughing::laughing::laughing:

I've looked around on the internet for credible tales of modern quality eqpt doing the duty-cycle shutdown thing and they don't seem to exist. I know some of you folks argue vociferously that 20% is not enough, but real evidence just doesn't appear in the fossil record.

Maybe I'm no good at google though. I hate to see new welders waste money right out of the gate assuming 20% duty cycle is going to be insufficient. So please, internet welding experts, if you want to disagree with this, please PROVE it for your fellow TBN member. Provide links to credible accounts, that are in line with what a normal TBN member might do with a welder. Not some pie-in-the sky welding story where you were riding the carriage of a pile-driver up and down on 60mph winds on a drill rig in the arctic ocean, but in reality you were plugged into a worn out 15A breaker and you kept having to go down into the basement and reset it. :D Plus this is a new era - its our duty expose fake news! :thumbsup:

In any case be sure that spending real dollars for duty-cycle beyond 20% is just "extra money" cuz you ain't gettin' much to show for it. I've been told that if there's duty-cycle to worry about ----> it's in welding Aluminum. I have not yet tried welding aluminum, so have zero experience to report. I have the spoolgun but don't have another bottle for the gas (yet).

Heres some pics of how I deal with the portability.

488557d1479682057-bought-miller-multimatic-200-a-multimatic200_cables_hoses-jpg


I added a loop of webbing with a squeeze buckle (from a game camera strap)

488558d1479682057-bought-miller-multimatic-200-a-multimatic200_cpc-jpg


Added CPC quick-disconnect couplings to the gas hoses. 1/4" size for the Ar/CO2; and 5/16" size for the TIG nitiogen. The short side from the regulator is just "open" because I can purge it easily. The side that connects to the welder has a "shutoff" that closes when you disconnect, so the hose holds whatever gas was in it last, and you don't need to purge it. I like these connectors.

488559d1479682057-bought-miller-multimatic-200-a-multimatic200_cutter-jpg


Added a captive wire clipper that can't escape like its predecessors.

Then some fellers on TBN talked me into getting the TIG kit that was a whole lot more FUN! Here's a special fitting I made with the TIG (low pressure only)

460825d1457929985-multiprocess-just-get-better-mig-fitting1-jpg
 

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   / Bought a Miller Multimatic 200 #55  
real quick, tell us more about the CPC fittings (what type and kind). Would love to have that for my mig / aluminum spool machine.

Not sure what your build was for the TIG kit, any explanation?
 
   / Bought a Miller Multimatic 200
  • Thread Starter
#56  
There are many different versions available elsewhere, but these are the ones I used. These are more expensive because they have Viton seals (internal) for gasoline. I doubt the seal material makes any difference for welding gases but you can find them elsewhere for less. Search for CPC Quick Disconnect Coupling.

The 6mm fits the smaller 1/4" hose, and the 8mm fits the bigger 5/16" hose. 100-0100 and 100-0106.. I didn't use a clamp and it holds pressure for weeks.

For my TIG kit --- I just bought the Miller Multimatic 200 TIG Torch Contractor Kit wth Foot Control (301287) on eBay
 
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   / Bought a Miller Multimatic 200 #57  
Sodo, I have the same Multimatic and also love it. Haven't been as active welding as you have but I find it extremely convenient and capable of more than I know how to do. I have the TIG set up but haven't had a chance to use it. Mostly using MIG and stick for repairs.
 
   / Bought a Miller Multimatic 200
  • Thread Starter
#58  
Island, you know I had fun with the TIG. Gotta have a project though, that's where you get motivated (thats how it works with me ;) ).

I have one and teh machine is AMAZING - can't say enough good about it. Great Article in FABRICATINGS METALWORKING. A guy in a business bought on and tel how he uses it all over the place in the field, all all types of welding work.

For me I never touched a welder and I bought the spool gun. 30 minutes later I was welding like a "pro". After YEARS of people crying how hard welding aluminum is and what a premium people charge to weld it. I got a price on big aluminum job and the prices they wee asking were crazy high. Let's put it this way, I bought all the material, bought the welder, did the job myself, and I still made money on the job - PLUS I got a free welder out of it. That's how high the "welders" wanted to do the job.

I am still stunned that a machine that size can weld what it does. AND to so stick, tig, mig to boot.

Welding with the spool gun on aluminum makes me want to do everything in aluminum now because of the weight.

Cat_Driver, can you tell me more about running the spool gun with Aluminum? I have the Spoolmate100, but haven't opened the box yet. I'm currently planning a project that could benefit from Aluminum sq. tubing construction.

How thick are you welding with the MultiMatic200? With 2"x2" sq tube, whats the max thickness do you think can be welded if preheated? And without preheat? Got any pics?
 
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   / Bought a Miller Multimatic 200 #59  
I'm in the same boat, Sodo... I bought the SpoolMate100 as part of a package deal with my Miller 211 and it is still in an unopened box as well. Haven't played with aluminum yet. Eventually want to make a railing.
 

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