Forum for air cooled diesel engines and clones

   / Forum for air cooled diesel engines and clones #281  
Frazer1,

Thank you for the reply. I checked the governor lever today and it doesn't move freely at all, with the throttle in the "RUN" or "STOP" position. I have the constant speed setup with only a RUN or STOP position. I am as certain as I can be that the spring is in the correct holes on the levers. I checked it against pictures online of this generator, but the manual showed the larger spring one hole different. When I tested that it performed worse so I put it back.

The engine runs great when the the RPMs finally settle so I think the governor is my problem. I looked through the manual and it seems to be fairly silent on servicing or replacing the governor. I could have missed it though.

Any input on governor replacement, adjustment or repair is welcome. I think I got a pretty good deal on this unit, so I can spend some money on it and still be alright. Looks like I've got some learning to do.
 
   / Forum for air cooled diesel engines and clones #282  
" I checked the governor lever today and it doesn't move freely at all, with the throttle in the "RUN" or "STOP" position."

Why doesn't it? with any springs removed all parts should move freely.
 
   / Forum for air cooled diesel engines and clones #283  
Well,

I changed the position of the governor spring on the L100V to make the spring tighter. My governor levers have different holes than the online manual. At least the upper one does.

It greatly improved the governor response, but now it is running a little too fast. No load voltage is 132-135, at around 65 Hz. With a load on it the voltage stabilized at 135-140. If I could get the no load voltage and Hz (RPMs) down I think i would be good.

Problem is I can find nothing on how to set the no load speed. I have done some searches, and it seems like 90cummins was right in his first post, these little engines are hard to find information on. I
 
   / Forum for air cooled diesel engines and clones #284  
Hi to all.
Here is manual for generator. Page 42 - 43 how to adjust RPM. Be patient.
 

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   / Forum for air cooled diesel engines and clones #285  
Snailexpress,

Thank you very much for posting the manual. It is exactly what I needed. I will try to adjust it as soon as I can and post up the results.

Thanks again,

231S
 
   / Forum for air cooled diesel engines and clones #286  
Glad I'm here with people who wont give up to make the clones running.
Last summer I started project on my truck to make auxiliary power unit with ETQ diesel generator with 178F engine.
AC unit was installed, the generator was plumbed to the truck fuel tanks and can run continuously long time as a nuclear submarine. Everything was working perfect if not count some problems with wires and 12 volts charging circuit. Engine control board is looks like toast but engine is running. Only one inconvenience was you have to get out to start or stop generator. This year I decide to install new generator control to have engine protected at best( oilpressure, temperature, RPM) and power control to protect the electrical devices from overvoltage or undervoltage. Smartgen MGC 100 is my choice.
First I did install fuel pump with solenoid from 186F engine to be able to start and stop engine remotely. Some timing adjustment was done but now it acting up when power consumption is low. Engine start farting like missfire. No smoke. Voltage is going down to almost zero then pickups by itself. If generator is loaded it running good. Is fuel pump interchangeable 168F with 186F?
Appreciate any advise.
 

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   / Forum for air cooled diesel engines and clones #287  
Update July 2013: This unit is tick-tocking along after 7 years. I had to replace the starter in May because it was dragging and a hot battery would not turn it over. The part was cheap on ebay and fit easily through the rear access panel. I have this connected to my workshop which does not have main electricity and it powers everything in the building including a 12x18 room with a refrigerator and 120v/15amp window a/c unit. I've been burning old transmission fluid and motor oil in it mixed with diesel about 60/40 (60%diesel). The trans fluid seems to keep the injector clean with all the detergent. I filter it with coffee filters (Brass fine screen type) in a funnel. It takes a long time to strain, but it seems to work well and I get free fuel. I have read on Practical Machinist.com about someone with 3000 hours on a unit like this. I hope mine goes that long. I'm shocked mine is till running and I got my $$ worth.

Update October 2014: eight years and still running and making electricity. I finally decided to clean the inside of the cabinet and engine surfaces inside the enclosure. To change the oil you pull the drain bolt and let the old oil spill into the cabinet and then it runs out a drain hole in the cabinet. Inelegant at the least, and pretty messy inside the box. My hour meter broke and I replaced it with a new meter that displays volts, cycles, and hours. I've logged 30 hours since installing it. The Hz fluctuates from 59-62 depending on load. I'm still burning used motor oil and trans fluid mixed 50/50 with diesel. I have recently hooked up utility power so I don't use the generator anymore for primary power. It just sits there in the corner... waiting. I start it every month for 30 minute exercise run to keep it ready. I would guess I have logged 1800 hours total. Its hard to tell after the meter broke. The new one works, but I ran it for months without the meter.

Update July 2015: Well, I messed up and got my garage power disconnected due to code issues. They decided they want my power lines in conduit instead of romex. This is too expensive for me, so I'm returning to my silent diesel genset for power. I forgot how heavy this thing is. I serviced it real good due to its age and number of hours. No debris or metal in the oil filter, and fresh 15w-40 Dino oil. Also a clean fuel filter from Napa. I keep blowing out the prefilter and paper air filter and they still look good. I replaced both once with parts from an eBay seller, but that was long ago. I don't see the need to replace them again yet. This generator just keeps going, and I have been happy, and pleased to keep updating my review as time goes on. Most of these generators are pretty generic and are made from the same generic parts. I don't think one brand is better than the others. The important thing is to break it in and change oil properly, use it regularly, load it up often with 60% load or greater, and fix things that need repair. Preventative maintenance is king. I have taken the case apart to get to the injector 3-4 times and have the injector pattern checked and the nozzle cleaned at the tractor injection pump store. I run ATF in my fuel and they tell me that has kept my injection pump and injector in great shape. The price on these has doubled since I bought mine in 2006. I couldn't afford a better one back then. I see a bunch of Kohler and Onan gensets of the same vintage with great engines, but with burned out computer boards that are unavailable. No board, no power. I hate that I have a Chinese generator, but with care and servicing, it has been good.

I must have a good one, and I take good care of it. It has chugged along with very little trouble for eight years. No indication it will stop either. I certainly got my money's worth when I bought this unit.

Update October 2015: I knew today would come. My diesel generator stopped working. It shut down suddenly due to loss of compression. I haven't tried to determine the cause yet, but I fear it may be fatal. The motor turns over with the starter and doesn't make any weirdnoises other than spinning with no compression. Puffs of white unburned diesel out the exhaust as it spins. Unless the decompression is to blame, it has to be a piston failure or something not worth repairing. I'll update if I check it out further.
 

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