ptsg
Super Member
I tried to find a nice music for the video. I don't like those screaming music like most Russian videos either.
Every weld you see on the loader, is made with 6013 rods (3/32" and 1/8") and my good ol' 180A 3 phase AC stick welder and a few with a 200A AC inverter stick welder. I also have on of those cheap Gasless MIG welder but that works mostly for thin stuff, so I didn't use it on this project.
I did add grease fittings on every moving joint, but completely forgot to take any pictures on those. I even added two grease fittings on the locking pins of the quick attach.
The piston and glands for the cylinders actually went faster than I thought. It was my first time ever making cylinder, but I've always wanted to do it. Definitely a learning experience but I have to say, those things came out perfect with absolutely no leaks. I'm still amazed at myself with that.
Yes I did make a quick and dirty pipe bender. I though about grinding a cutter with the proper radius and do it on the lathe, but then I found that I didn't had any HSS blanks on hand. Then I thought about using the milling machine and my also homemade indexing head controlled by Arduino and stepper motor. It did work very nicely. That's about the only part I made for the bender, everything else I already had and somehow everything just fitted together.
Rollback and dump angles were a problem on my previous loader, specially the rollback. So on this loader I did improve that motion quite a bit. These new CAD programs are great with this stuff. I might have changing the linkage about 30 times on the CAD program before I settled on this. Ended up with 33 degrees rollback and 43 degrees dump angle.
Max lifting height at the pin is 2.7 meters or 106". My forklift maxes out at 3.3 meters or 129". Lifting height with a leveled cutting edge is around 2.5 meters or 99".
My tires are 8-16 at the front and 12.4-24 on the rear.
Feel free to ask any questions. I also should have done some sort of chart with loader specs. That would nice to have.
Every weld you see on the loader, is made with 6013 rods (3/32" and 1/8") and my good ol' 180A 3 phase AC stick welder and a few with a 200A AC inverter stick welder. I also have on of those cheap Gasless MIG welder but that works mostly for thin stuff, so I didn't use it on this project.
I did add grease fittings on every moving joint, but completely forgot to take any pictures on those. I even added two grease fittings on the locking pins of the quick attach.
The piston and glands for the cylinders actually went faster than I thought. It was my first time ever making cylinder, but I've always wanted to do it. Definitely a learning experience but I have to say, those things came out perfect with absolutely no leaks. I'm still amazed at myself with that.
Yes I did make a quick and dirty pipe bender. I though about grinding a cutter with the proper radius and do it on the lathe, but then I found that I didn't had any HSS blanks on hand. Then I thought about using the milling machine and my also homemade indexing head controlled by Arduino and stepper motor. It did work very nicely. That's about the only part I made for the bender, everything else I already had and somehow everything just fitted together.
Rollback and dump angles were a problem on my previous loader, specially the rollback. So on this loader I did improve that motion quite a bit. These new CAD programs are great with this stuff. I might have changing the linkage about 30 times on the CAD program before I settled on this. Ended up with 33 degrees rollback and 43 degrees dump angle.
Max lifting height at the pin is 2.7 meters or 106". My forklift maxes out at 3.3 meters or 129". Lifting height with a leveled cutting edge is around 2.5 meters or 99".
My tires are 8-16 at the front and 12.4-24 on the rear.
Feel free to ask any questions. I also should have done some sort of chart with loader specs. That would nice to have.