chris85
Bronze Member
Chris,
You said, "I clamped down the clutch pedal and adjusted the fingers until I could see the inside disc stop moving (sorry not sure what this part is called)."
I have never heard of adjusting the clutch pack with the clutch pedal depressed and I'm not at all sure you can even get a rational adjustment with the clutch pack under tension like that. Greg might know more about this, but it seems wrong to me.
No question, it is wrong; I am really at the end of my rope with this. I did the original clutch adjustment as outlined in the owner's manual and with the assist of the very helpful folks here to no avail.
If I take this from the top it began with the gears beginning to grind all of a sudden, (the clutch was not doing anything). After inspection of the pedal and linkage I found a broken bolt where a roll pin should have been securing the clutch arm to the shaft that controls the fork.
After replacing the bolt with the proper pin the shaft did not seem to be moving. After dropping the FEL I was able to see that there was slight movement but only enough to make up the gap between the release bearing and the fingers, I am convinced this is where the trouble lies. The shaft and the fork barley move and while I have nothing to compare it too I have to think that it should in order to compress the fingers and engage the clutch.