arrabill, and interested others: You are doing some pretty cool and advanced engineering here, keep up the good work.
Here's something that might help. Hopefully I read carefully enough and didn't miss this suggestion already, but here goes. I have seen a few gearboxes are vented to a closed bellows plastic part. I own an ATV which uses this method on three different gearboxes on the unit. I assume the bellows would be sized according to the gearbox volume. On my atv, the gearboxes hold around a quart, and the bellows is about an inch diameter and three inches long. For clarity, the bellows is closed on one end, and the other end clamps onto the vent tube that comes out of the top of the gearbox. My understanding of its function is that it would allow expansion and contraction, but not require an overflow bottle. Also, it gives the advantage of not allowing any opening to the atmosphere, to collect moisture. Obviously, the bellows venting method would allow operation under water also, with no contamination potential.
I wish I had a nice picture of it, but not here today. Could get a pic in a day or two if the concept is unclear.
Good luck. Keep us posted. Good stuff.