The "healthiest" turf you'll ever run across is generally found on professional sports fields and golf courses. They mow with either bed knife mowers OR rotary mowers WITH SHARP BLADES. They tear grass LESS than other alternatives. (I'm a member @ Valhalla Golf Club, former site of US Open, Ryder Cup, and SR Open, and also a member on their advisory board. BTDT with the golf course mowers)
I'm in the "industry" as far as mowing goes.....We've used flail mowers on occasion. (Alamo commercial grade at that) Where they fall short is in high use (hours) circumstances. They become quite "maintenance intensive" after a time (relative to rotary mowers) .
Flails are great in certain circumstances, but like anything, they aren't the answer for every situation.
ON this WE disagree,
Half the problem is improper operating speed for the flail rotor; if the flail rotor
is not running high speed at the recommended 540 R.P.M. speed for the tractors Power Take Off or if the prime mover is traveling too fast the quality of cut will be very poor or just plain crap.
Flail mowers become maintenance intensive when they are abused, hangers are not inspected and replaced when needed, knives are not sharpened or replaced when broken during operation, and not greased when needed.
The flailmowers bearings are the most sensitive part of a flailmower, wherein if wire or baling twine gets wrapped around the bearing housing it holds the heat and fries the grease in the bearings.
I love how my turf looks everytime I mow with my flail finish mower and I have very little grass to pick up.
I can buy replacement Y blades and dethatching blades for my Lawn Genie from flailmaster and others and wheels and bearings from Palmetto specialty tire.
I mow brush and good sod and have been doing the same thing every year and I am able obtain a beautiful finish everytime I clear brush or mow down to sod.
As far as high use we have 32 years on our towed Mathews Co. Lawn Genie with main bearings and simple engine parts and basic repairs.
Other than the obvious reason of Alamo Industrial eliminating The Mott Mower Company as Competiton, you cannot purchase a reliable and safe towed motorised flail mower from an American manufacturer now and I will have to import one when and if the time comes.
I still shake my head everytime I think about the time the Alamo Salesman at the Empire Farm Days told me towed motorised flail mowers were unsafe to own and operate(we know he did not own one for sure).
We both know the real reason is the cost to manufacture a very high quality mower.