radman, let me see if I understand your problem correctly. You say that you are not getting heat, but you also state that under moderate load it throws more heat than you need. I must be missing something here. I have a 3520 /cab,if its just sitting there doing nothing, idleing I would not expect to get any heat from the heater. Its just like any other piece of heavy equipment. If its not under some load.......no heat. Caterpillar 777 off road trucks are an example. Over $1,000,000 new. No load...........no heat. I guess I just don't understand when it is that you think you should be getting heat and are not.
Simply sitting there with the engine reved while better than just idleing still isn't putting the engine under load.
Please fill me in so I can better understand what the problem might be. I've followed your thread from the begining.