Service manager from JD just left after checking out tractor. I think we made so important discoveries today. Today was 40F and sunny. Started the tractor. Ran for about 20-30 minutes. Max engine heat at 1400 rpm was 113F measured at the top of the water pump where the heater hose exits. Temp gauge needle on tractor was 3mm off the bottom peg. Cab heat at the vent was 94-97. Ran tractor faster and engine heat raised a couple of degrees.
Next, we clamped off the heater hose return just before the radiator with a vise grip. Engine temp climbed to 146F at the water pump within about 5-10 minutes. (Cab heater temp 51, as expected). Removed the vise grip and watched the engine temp start to drop within 15-20 seconds and after 10-15 minutes back to about 113F.
We both think there is a design flaw in the return of the heater hose. On cars and trucks, the return water from the heater typically enters the engine block directly. JD has the return going to the lower radiator hose near the radiator. The service manager said this is not how it is done on larger ag tractors which have the return directly to the block. We think the return heater hose flow is mixing with and back flowing into the radiator and getting cooled. The returned heater flow is now much cooler than directly going into the engine. The cold heater water now returns to the water pump and is circulated through the engine. The engine now has much cooler water flowing through the engine and can't heat it enough before recirculating back to the cab heater. The flaw seems to be the return from the heater to the lower radiator hose instead of the block. With the cab heater control valve shut off, the engine heater will rise somewhat in temp but not near as high as when the return hose is clamped.
This would explain, why I get good cab heat when working the tractor hard but not when under no load.
Service guy said a customer came in to possibly buy a cab tractor and asked them if JD still has problems with the heater. Customer said he heard this from another dealer. Service guy said they have only sold 3 tractors with cabs. All this summer and fall and all 3 (including me) are complaining about the poor cab heat. Was there a design change or do all 3000 cab series have the heater return hose going to the lower radiator hose?