The following event happend a few weeks ago, probably around the time this thread was started. I used to hook up PTO's with the engine running or not running, whatever the current condition was when I was ready to connect the shaft, but not after witnessing this:
My brother and I both own JD 5310 tractors. Mine is 2wd and his is 4wd with shuttle shift and FEL. The PTO seems to operate the same for both tractors.
We were using his tractor to clean up some debris from Hurricane Irene, mainly the FEL. The bush hog was mounted with the PTO shaft hooked up. We were only using the bush hog for ballast weight, not engaged all day. The tractor was in Park, engine idling and we were rigging a fallen tree to the FEL to be carried away. No one was in the seat. We had been using the tractor for probably 6-7 hours that day, when we heard a "thud" or "bump" type sound.
Next, we noticed the bush hog blades were turning, and it appeared that the PTO was engaged. The PTO lever on this tractor is a rather long, mechanical lever that pivots from approximately 12:00 position to the 3:00 to engage. The lever was in the OFF position, but the PTO shaft was turning as if the PTO was ON.
My brother moved the lever to the ON position and back to the Off position, but the shaft continued to turn, along with the bush hog blades. We turned off the engine, and cranked it back up, PTO was stuck engaged! The only difference in moving the lever is that the dash light came on when the lever was in the ON position, no change to the spinning shaft.
We turned off the engine and disconnected the PTO shaft from the Bush Hog and finished up the work. We checked the linkage from the lever to the side of the transmission and all looked ok, nothing bent, no missing bolts or cotter pins, etc.
He took the tractor to the dealer for diagnosis. The JD dealer seemed to be baffled and said all seemed fine with the linkage, but the tractor would have to be split to investigate the clutch. I have not seen it personally, but apparently the clutch(es) for this tractor is a component type deal, where both the PTO clutch and Transmission clutch are housed together and replaced as a unit.
According to the dealer, his PTO clutch suddenly became "engaged" because of a spring that had dislodged within the clutch mechanism, non-repairable, only replaceable as a unit. Apparently, someone somewhere rebuilds them, because they installed a 'reman" unit and took his old one as a core.
The first thing that went through my head when this happened was, "I could have had both hands on the yoke collar hooking or un-hooking the Bush hog when it "engaged".
I have never heard of this happening, but I noted that one other poster mentioned it earlier.
I have always respected the power and danger factor of a spinning PTO shaft and of course I have heard the horror stories, but now I have a new awareness of the potential danger in hooking up with the engine running.
-VinnieNC