Chris,
FWI, the EB problems are not just the intercooler issue, but a cold warm up issue that dumps excess fuel into the oil in colder climates, thereby diluting the oil, causing timing chains to prematurely fail and engine damage. The intercooler thing just clogs up the left side catalyst and puts the engine into limp home mode and all attempts to fix the issue have lowered the overall mpg because Ford richened up the mixture and decreased the gaps on the spark plugs in an attempt to fix the intercooler pressure drop related water misfires. Sadly those attempts to fix the intercooler problem exasperated the fuel oil contamination problem which is why For is currently testing 22 F150s with aftermarket catch cans.
What Ford should have done is decreased the spark plug gaps as they eventually did, drill a weep hole in the bottom of the intercooler induction where water is collecting, tapped that hole into the pcv system, and stuck with the original and awesome lean burn injection ratio they had puzzled for the marvelous performance and economy in the first place.
Ford declined to replace this timing chain under warrantee, ordered the dealer to put the engine back together and a week later the timing chain broke shelling the engine. Ford has a revised design that is stronger but still has yet to sort out the underlying problem of cold engine warm-up allowing fuel to contaminate engine oil. Now the early timing chain on start-up rattle is the tell that the chain is getting ready to fail and if a customer smells gas on their oil fill cap (a precursor to stretching the timing chain), Ford has a TSB directing a new block-heater design and instructions to use it always below freezing.
YouTube Link: https://www.youtube.com/watch?v=3JxYrDN00KI