"I gather around .060 to .080 wall thickness will be right, depending on what material it is. My CAT system is just 2450 psi."
Yeah, but you may wanna consider staying with 1/2" - 3/4" is half again the cost, needs a thicker wall for same pressure. 1/2" OD should be at least .065" wall, where 3/4" would need to be .083" - plus DHH carries a "swagelok" type fitting that will let you crimp JIC's straight onto hard tubing - you'd need a nut
Convert-A-Flare Tube Nut
A sleeve
Discount Hydraulic Hose
and a JIC fitting (male) - I clamp the fitting in a vise for assembly, but it can also be done in the field. If you've ever used Swagelok tube fittings you can do these. If you decide to go this way, I have a chart showing # of turns for each size I can post. These are strong enough your tubing will split before the fitting gives up... Steve