newbury
Super Star Member
- Joined
- Jan 8, 2009
- Messages
- 14,151
- Location
- From Vt, in Va, retiring to MS
- Tractor
- Kubota's - B7610, M4700
My BIL, my stepson, and I all own post 2009 VW Common Rail Diesels with Bosch Fuel pumps.I never used anything regularly, was told I didn't need anything by the dealerships. Once in a while I would get a bottle of PowerService just because, but would forget to put it in most of the time anyway.
I can only say what the service manager explained to me, because of my doubts about adding anything. He told me the tips of the injectors need at least a little lubrication that dry fuel oil don't provide. I didn't ask but I am sure the pump needs lubrication also. I told him I have some PowerService is for water mostly and he told me that just makes it more dry and more harmful.
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My stepsons pump cratered about a year ago, requiring replacement of the entire fuel system, luckily under warranty. Befoe he drove away after the repair they gave him some snake oil.
For decades there have been reasons for additives:as a biocide, to get water out, to prevent freezing. But with the advent of ULSD lubrication has become important for fuel pumps designed for European fuel which has a lower scar rating. Here's a good excerpt:
from hereInsufficient Lubricity:
ULSD fuel lubricity is measured by measuring the scarring caused by impurities in the fuel on metallic fuel system components. The lower the lubricity, the larger the dimensions of the scars. The unit of measure used to measure such scarring is the micron. The scarring potential of fuel is tested using a device called a High Frequency Reciprocating Rig (or "HFRR"). Fresh ULSD contains no additives of any kind, though it may contain contaminates and may vary in lubricity by virtue of variances in the refining process. No station pumps raw diesel. Raw ULSD fuel can range from 900 microns to 600 microns in HFRR rating. When a refinery sells ULSD, the distributor or retailer is required to add lubricity additives sufficient to meet legally specified minimum lubricity standards. In the United States ULSD fuel (Diesel #2) legally must have an HFRR lubricity rating of 520 microns or less. But it frequently it does not meet this standard.
In one test the tester sampled retail diesel fuel from stations in 13 different states. Only 7 retailers met the legal 520 micron or better standard. 6 of the retailers provided fuel ranging from 605 microns to 845 microns(!) in HFRR rating. Yep, it looks like about half the distributors/stations in the country minimally treat or do not treat at all the raw diesel fuel the sell. There's a special place in Diesel **** for such scumbags, but I digress.
So why does the HFRR rating of the fuel matter? Because almost every consumer clean diesel vehicle sold in the United States uses a high pressure fuel pump (HPFP) manufactured by Bosch. Bosch's maximum HFRR rating for its HPFP? 460 microns or less. Houston we have a problem. Though US law permits the peddling of fuel with an HFRR rating of up to 520 microns, and about half the time US retail ULSD fuel fails to meet even this lax standard, the fuel systems in the vehicles into which this gritty fuel is going risk accelerated wear and premature, catastrophic failure of the fuel delivery system including the HPFP and injectors. Easily a $8k to $10k repair bill potential. There's a 60 micron gap between what's legally allowed in the US and what is permitted by the HPFP manufacturer.
Why do vehicle manufacturers sell vehicles in the US that have a HPFP that requires greater lubricity than our fuel provides? Europe. It's always Europe's fault. Europeans buy a lot more diesel consumer vehicles than Americans. In Europe their fuel quality regulations are much, much tighter, the enforcement much more aggressive and the penalties for violation much more severe (you get caught pushing raw diesel in Germany and you'll *wish* they sent you to Diesel ****). As a result Europeans enjoy ULSD fuel with superior lubricity (460 - hey! Just like the Bosch pump!) and Cetane (51 minimum) ratings compared to us, their poorer and more (diesel) ignorant cousins across the pond.
So many modern fuel pumps require more lubricity. This may be accomplished by using biodiesel, but it needs to be done. VW has finally admitted it.
I use Opti-Lube.