I'm about to buy a 20kW generator with an aluminum enclosure for 5k.
What's so special about the enclosure for your 21kW generac that the new enclosure alone cost 5k?
The newer Generac's cabinet and my replacement enclosure are not at all alike. The replacement enclosure for my older unit is a rectangle and it comes complete with everything required to pull the old components out of the steel enclosure and install them into the new aluminum cabinet.
Again, the new style enclosures and the old style enclosures don't even look alike.
I considered just buying a new unit but my older one functions perfectly so I went the enclosure route.
Lots of older units around here and they are all rusting. I could probably go into business retro fitting them if I wanted to. I don't.
With my new enclosure I don't have to be concerned with corrosion at all.
The new one came very complete, right down to the stick on decals that I tossed in the garbage.
Generac should have NEVER sold them with steel cabinets that are out in the weather. They should all have been sold with aluminum enclosures in the first place.
Other than 'horsing' the engine and genny head on the new base (very heavy), everything else was basically plug and play.
The new enclosure came with all the mounting studs welded in the correct locations and Generac color codes all their wiring so it's a simple matter of just matching colors and plugging in Molex connectors that are individually keyed to their respective sockets. Basically all grunt work and I was the grunt.
One thing I did do was I packed all the Molex connectors with electrical grease as well as the butt connectors. Generac don't but I do simply because I'm not planning on doing it again in my lifetime at least.
Looks like a brand new unit on the outside but again it don't look at all like current models.