The lynch pins don't clamp all the way closed if the bail is on the wrong side. Try moving the bail over the top and clamp on the "backside". The bail should not be on the flat side of the pin. I may have misread but I don't see how the washer could come off and not lose the lynch pin. If that is not the problem then try hooking the lift pin from the other side of the washer and see if the bail will close all the way (with the bent part of the washer on the other end of the pin). Here is my solution: <img src="http://www.tractorbynet.com/forums/files/attachments/376791-pats-easy-change-vs-quick-pats_2-jpg"/><img src="http://www.tractorbynet.com/forums/files/attachments/376792-pats-easy-change-vs-quick-pats_1-jpg"/> If the Pat's unhooks out the top, rather than slide off the end, somehow the securing lever is lifting and allowing the lift pin to slide out the top. The latest Pat's models have a combo securing lever lock for both open and closed positions (that piece of bent metal that holds the Pat's open for unhooking). A call to Pat's might have them send you a retrofit for those newer devices if unhooking out the top is the issue. (You did mention that this wasn't the problem.)