Shop Walls

[Dougryan]

Hi,
I'm building a shop area and would like the bottom 2 feet of the walls to have durable wall covering. Drywall and peg board will go on the upper parts of the walls.
But I would like something durable on the bottom 2 feet to resist damage from rolling carts, tires, etc that may hit the walls.

I was thinking about plywood, MDF, 2x6's installed like shiplap, but without the lap.
Not a fan of OSB since there may be dampness on the concrete floor. MDF may have the same issue with dampness.

Any ideas for an inexpensive durable option?

Thanks,
Doug

 

[pjigar]

OSB will be better than plywood for dampness resistance. You can always leave and air gap between the floor and wall.

2x will be very strong for the purpose but expensive.

 

[Joe Malovich]

5/4 pressure treated decking boards will be durable and suitable for a damp location, you'd still need some form of wall covering behind them even if it's just a heavy poly vapor barrier.

 

[JK22]

I’m in a similar situation and had the same thought. I really like the idea of diamond plate but it’s very pricey. I just stumbled across this vinyl imitation stuff. Might look good over a sturdy backer. https://m.lowes.com/pd/36-in-W-Cut...d-Vinyl-Utility-Runner-By-the-Foot/1000043771

I’ve also thought about using corrugated roofing material as a base runner. Have been unable to make a decision so far.

2x6 is not a bad idea, but I think you still risk warping with water contact.

Otherwise I’m following for ideas.

 

[ruffdog]

The neighbor's shop has the metal siding type on the walls and ceiling. He chose white so it really is nice and bright in there to work on equipment. Another plus is fire prevention as accidents in shops.

 

[Industrial Toys]

OSB looks horrible and like you bought the cheapest of the cheap. Painted plywood is better. Tin is good but looks like heck after getting hit a while. You lean something against it and the thin modern stuff is already dented. They make plastic and fiberglass panels for barns, some very comprehensive systems, but I worry a bit about fire rating. I've burned fiberglass and you might think a plane went down!

 

[JK22]

Yea. I like the idea of some sort of metal for the base as a fire prevention measure. In my shop, I’m probably going 12” or so for most most areas, but higher for my metalworking area. Maybe even up to 36”.

 

[KennyG]

Metal would be nice. I have T-11 exterior paneling on the bottom and OSB on the top 8 feet. OSB doesn't look bad and it's mostly covered with shelves, pegboard and hangers.

 

[bigtiller]

I like the way Morton does their walls. They use a rabbited gurt for the first and second from the floor and a 1/2 thick by 24" piece of plywood nailed in the rabbits. The tin wall is then screwed on and the plywood acts as a stiffener protecting the tin from damage for the first 24 inches.

They also use J strips and channel and a bug shield on the floor which keeps it draft/bug free, fire protected and protected from moisture.

 

[joeyd]

OSB on the bottom 8 feet and drywall for the upper 4 feet. I just raised the OSB about 3/8" off the floor, I think it looks ok for a shop.

 

[strantor]

Old privacy fence pickets. People are always selling it around my area when they put up new fence. A lot of the time the pickets are still good. Maybe a little warped, but if you put them up against studs I think they should straighten out. Would look rustic and "nice" in some people's opinion.

 

[2LaneCruzer]

I just put up plywood. Intended to paint it all white, but you know how that goes. The white showing above the plywood is insulation.

 

[strantor]

View attachment 601682

View attachment 601683

I just put up plywood. Intended to paint it all white, but you know how that goes. The white showing above the plywood is insulation.

What is the story with your lattice trusses? were they part of a kit or did you make them? I am about to wrap up my DIY pole barn and my first plan was to make trusses like that. I bought the metal to make 5 of them, but after spending a whole day making just one, I decided it wasn't worth the effort so I wrote that idea off. Instead I ended up using back-to-back C-Purlin as trusses. Wasted $400 worth of materials and a day of labor but I still would have preferred lattice trusses. if they sell those somewhere I'd like to know.

 

[thepumpguysc]

My buddy used OSB in his shop & it looks cheap.. JMO
1 thing he did tell me when I was doing mine>> KEEP the wood OFF THE FLOOR..
All around the floor in HIS, it looks like the dog came in & marked his territory.. Lol
That OSB will wick-up any moisture on the floor..
I used a 10' 1x4 on the floor as a spacer when I put up my 1/2" BC plywood walls.{sanded on 1 side}
IT worked out great.. & I do get some water intrusion in certain spots when it rains.. but NO wicking.!!!

 

[2LaneCruzer]

What is the story with your lattice trusses? were they part of a kit or did you make them? I am about to wrap up my DIY pole barn and my first plan was to make trusses like that. I bought the metal to make 5 of them, but after spending a whole day making just one, I decided it wasn't worth the effort so I wrote that idea off. Instead I ended up using back-to-back C-Purlin as trusses. Wasted $400 worth of materials and a day of labor but I still would have preferred lattice trusses. if they sell those somewhere I'd like to know.

The building is about 15 years old; it was a package deal, built on sight by Callahan buildings.

Callahan Steel | 48 Years of Building Excellence!

They did it all except the plywood walls and the electricity.

 

[Wood_Butcher_Dav]

I have painted OSB on part of my garage walls. 3 courses of cement block then 4' of OSB and 4' of drywall for the ten foot sides. The garage foot print is 28'x40'x10' which used over 40 gallons of primer and white paint on walls and ceiling.

Dave

 

[Aquamoose]

My shop with 12’4” walls has OSB vertically on the upper parts and floating horizontally at bottom, spaced evenly between the top & bottom. 2 x 6 for “chair rail” and “baseboard”. The chair rail 2 x 6 protects the air line & electrical lines mounted above it. Baseboards protects the wall from mechanical man-made ground critters plus it hides imperfections.

 

[JK22]

I have painted OSB on part of my garage walls. 3 courses of cement block then 4' of OSB and 4' of drywall for the ten foot sides. The garage foot print is 28'x40'x10' which used over 40 gallons of primer and white paint on walls and ceiling.

40 Gallons! Woa! I’m thinking about doing the same thing in my 40x50. Was going to try using an airless but did not expect to need that much. Wow. I guess I have my work cut out for me.

 

[docone]

Puck board that lines the boards on hockey rinks is very tough, albeit somewhat costly, looks great. Comes in different thicknesses, check your local home depot, etc.

 

[JK22]

Puck board that lines the boards on hockey rinks is very tough, albeit somewhat costly, looks great. Comes in different thicknesses, check your local home depot, etc.

That’s a really cool idea. But extremely expensive.