Troubleshooting trailer ground (weak brakes)

   / Troubleshooting trailer ground (weak brakes) #51  
That replace in pairs is for replacement due to face wear reaching it's limit, not really applicable to your problem. Lotsa people out there who ignore the magnets until the face wear rubs into the coil and kills the magnet, you see the difference losing one makes , imagine losing 2 or more.

Ray
 
   / Troubleshooting trailer ground (weak brakes)
  • Thread Starter
#52  
That replace in pairs is for replacement due to face wear reaching it's limit, not really applicable to your problem. Lotsa people out there who ignore the magnets until the face wear rubs into the coil and kills the magnet, you see the difference losing one makes , imagine losing 2 or more.

What can you do? I don't remember seeing a mileage recommendation for changing the magnets in my manuals. Do you just wait until they fail and then replace them? Seems kind of risky.
 
   / Troubleshooting trailer ground (weak brakes) #53  
When I got my used 5th wheel three years ago, and wanted to check the brakes and repack the wheel bearings, I read thru the Dexter manual. They recomend:

Adjust the brakes
- After the first 200 miles and brakes a "seated"
- Every 3000 miles
- Or, as use and perfromance requires

Bearings
- Lube or repack every 12 months or 12,000 miles

Magnets
- Inspect for wear and current draw every 6 months or 6000 miles

Hard part is, how do you check magnet wear at 6 months or 6000 miles, without removing the drum...?

Above from Page 83
http://dexteraxle.com/i/u/6149609/f/6-8K_Service_Manual_1-12/600-8K_Complete_Service_Manual_1-12.pdf

What can you do? I don't remember seeing a mileage recommendation for changing the magnets in my manuals. Do you just wait until they fail and then replace them? Seems kind of risky.
 
   / Troubleshooting trailer ground (weak brakes)
  • Thread Starter
#54  
Hard part is, how do you check magnet wear at 6 months or 6000 miles, without removing the drum...?

Exactly! And by the time you've pulled the drum, you may as well replace the magnet as long as you're in there! Well, sort of.

Maybe there are amp or ohm tests that could be done with a multimeter to detect an out-of-spec magnet?
 
   / Troubleshooting trailer ground (weak brakes) #55  
When I got my used 5th wheel three years ago, and wanted to check the brakes and repack the wheel bearings, I read thru the Dexter manual. They recomend:

Adjust the brakes
- After the first 200 miles and brakes a "seated"
- Every 3000 miles
- Or, as use and perfromance requires

Bearings
- Lube or repack every 12 months or 12,000 miles

Magnets
- Inspect for wear and current draw every 6 months or 6000 miles

Hard part is, how do you check magnet wear at 6 months or 6000 miles, without removing the drum...?

Above from Page 83
http://dexteraxle.com/i/u/6149609/f/6-8K_Service_Manual_1-12/600-8K_Complete_Service_Manual_1-12.pdf
This is why I have now converted all my brakes over to disc brakes with the exception of my car haul trailer. I will be converted at some point. I hate pulling hubs and bearings to do a simple brake job and now no more adjustments.

Chris
 
   / Troubleshooting trailer ground (weak brakes) #56  
This is why I have now converted all my brakes over to disc brakes with the exception of my car haul trailer. I will be converted at some point. I hate pulling hubs and bearings to do a simple brake job and now no more adjustments.
Are there places near Louisville that I could go for a brake swap like that? I think it is over my head but I would sure like to have disc brakes.
 
   / Troubleshooting trailer ground (weak brakes) #57  
I can't make a blanket statement that all magnets have a visible wear limit because there are a lot of magnet brands out there.

However most quality magnets do have some type of wear indicator, because of all the variables I can't tell you what to look for on your particular magnets, some have a brake pad looking material covering the coil others have what looks to be a shiny black "potting material", look for shallow holes drilled or dimples pressed in the face , or a step molded in near the center hole, whatever the indicator is on a brand new magnet it should be somewhere between 3/32 and 3/16 inch with most of them being about 1/8".

If you check out this pic , the 4 holes closest to the corners will be about the depth I stated above, if any of those 4 are close to the bottom the magnet should be replaced along with it's partner at the other end of the same axle.

attachment.php





Ray
 

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   / Troubleshooting trailer ground (weak brakes) #58  
Let me make it a little clearer, with all the holes in the center boss it may be unclear which holes I meant.

attachment.php



If you pull your hubs for packing once a year that should be often enough to look at these, unless you do a lot of mileage on a camper or such.

Ray
 

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   / Troubleshooting trailer ground (weak brakes) #59  
jeffsw6 said:
Are there places near Louisville that I could go for a brake swap like that? I think it is over my head but I would sure like to have disc brakes.

Its not that hard. I can do a axle in about a hour. If you have done basic wiring and front brakes on a car you could do the swap.

Chris
 
   / Troubleshooting trailer ground (weak brakes)
  • Thread Starter
#60  
Hey all. Just thought I'd update you. Got a new magnet in the mail today (finally). Pulled the hub off and, upon trying to remove the old magnet's wires, discovered that one of them had broken somehow, up close in where I wasn't noticing it when the wheel was on. Spliced it back together and the magnet is working fine.

Just goes to show...

At least I know how to remove my dust caps, find the zerks on the axles, and take off the hubs now.
 

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