I think I have a plan so I will throw it out to get opinions and ideals.
I think I can use a splindle and hub off a 40,000lb truck axle. That should give me 20,000lb of side load strenght. I will cut the axle tube and spindle assembly from the axle housing to get rid of the big round center section. I will use the tube to weld on supports to hold the spindle upright. After removing the brake drums, brakes, everything but the hub, I will use the wheel flange to build my boom mounts off of. At the bottom of the wheel flange i will mount a large #100 sprocket. Actual size I havent figured out yet, but am considering a 68tooth for gearing. I will most likely use a stator rotor orbit motor with appropriate sprocket for turning. I dont need or want 360* turning, so i will weld some stops to prevent the boom turning all the way around.
. The problem here is the dia of the #100 sprocket which is around 22inches. A #60 68th sprocket is about 16in in dia and has a tinsel strenght of 8500lbs. A #100 roller chain has a tinsel strenght of 24,000lbs, but factor recommendation is to use a factor of 6:1 when determining actual strenght needed. If I use a double #60, I am still less than the strenght of a single 100 at 17,000, but a triple roller would be 25,500lbs. I am considering the triple #60 because of dia of the large sprocket. Sprockets aint cheap, a 68th #100 sprocket is around $750. What has me puzzled is how much force is actually needed to turn a 16ft boom with a 1500lb log suspended from it. I am pretty sure I can hand turn a 16ft boom holding a 1500lb log, so i am guessing it doesnt take that much power to actually spin the boom. I also know from experience that a huge log suspended from a boom can snap a #100 turning chain. I am just guessing, but the boom that snapped the chain had the log help up by a cable and the whiplash of the log swinging probably would put more force on the boom than a log that was held tightly in a grapple. This was on a old Kennemer cable log loader if anyone here has ever been around one. Similar to a BigStick but chain driven instead of cable/cyl turn.
Boom cylinders will be 3in bore at 3000psi. This will give me 10ton of force for lift and keep me within capacity of the spindle. Length of stroke has yet to be determined. For a grapple, I will probably build my own but am considering a Valby rotator, R30 if memory is correct. Last time I checked, I think the rotator was around $700, but I could be wrong on those numbers.
Most of the stuff i have on hand, but buying the sprocket and rotator, and possibly a couple of cylinders, I should be less than $2000 in the boom. Yea, right,, I'll see how that turns out.