Next installment on Front Axle Group:

Got the front axle group unbolted from the engine and hanging from my Crane. The pin that connects the axle to the housing was really worn, it didn't look like it had been greased for some time, so time to make a new one.

This one shows how much crud there was, even after cleaning with a power washer and degreaser several times. The only thing that took off the heavy stuff was a knotted wire wheel on my 4 1/2" grinder, sand blaster and elbow grease!

Here's one of my 20 ton H-frame, pressing out the old pin that was quite worn. It took quite a bit of pressure to get it out.

Just a closer look at my set-up and process.

Got the axle finally mounted and centered on my mill table and boring and cleaning up the parent metal and badly damaged bushing.

I had turned a bushing to a custom size, I made it a little larger, hoping to adjust for the wear and slightly larger pin.

Fitting the bushing in the new bore, which I later cut down to proper length and pressed it in with some Loctite as well.

The new bushing with grease relief you can see has been cut in the center.

I made a aluminum bushing to press in the needle bearings and seals on both sides of the vertical spindle. It made it real easy to stop before setting them too deep or shallow and keep them aligned to the bore.

Here is one of the finished bearing pressed to fit.

I spun a new pin with snap ring grooves and pressed in and ready for axle fit up.

Side view of the finished job.

Axle pin ready for axle. You can see some of the dents and scrapes on the cast housing. The drain holes were pretty rough too, so I bored them out with a step drill and cleaned up the places where a guy might catch or tear your hand open handling it later.

Fit up complete and ready for paint and mounting. I made some foam inserts to temporarily push into
the spindle holes to protect the bearings and seals from paint overspray.
Next post, I'll show you how the finished and painted front group turned out mounted where it's supposed to be.