Iron,
The manual clearly calls for nine quarts. When I put the nine quarts in, the oil level on the dipstick is perfect. I drove it with nine quarts in it before the rebuild, and for two years after the last reabuild. Nine quarts worked fine then, so that's not it.
The owner of the machine shops says a sanded engine is very common in this area. We have red clay and clay is made up of very fine particles. If it gets into the engine, it wears out the oil rings real fast. He said they are very thin and not designed for any sort of friction. The compression rings will last allot longer due to their size. He said that's why I have compression, but no oil rings.
He thinks the bearings are probably fine, but is worried about the taper on the cylinder walls. It's very minor, but there is some taper on them. After so few hours, there shouldn't be any. That's another problem to add to the list that's growing on a daily basis.
He thinks the dust caused the problems with the valve stems and then got mixed in with the engine oil. It's too fine to be caught by the filter, so it just created a mild roughness to the oil that circulated around the engine. In his experience, he said the bearings are usualy good, but the oil control rings are bad. That's what goes first. The valve stems may or may not have been done poorly in the first rebuild, he won't say for sure either way on that, but he thinks that if they were good then, and I never had any oil issues or smoke issues until this happened, then he thinks the dust wore out the valve stems.
I'm just going to pull the engine and have him do his thing to it. If I could find a Ford 370 block or running engine, I woudl buy it. They are very, very hard to find. The pice of a new, working 460 is also rediculous. The cheapest thing to do is to pull the engine and let him go through it, replacing and redoing what needs to be done.
That part isn't even a big deal, he said he'd give me new gaskets and work with me on labor if it's dusted because he just did the engine. What kills me is having to do this all over again. At least I should know what I'm doing and everything is clean and easy to get to.
Thanks,
Eddie