Welcome to my Nightmare!!!!

   / Welcome to my Nightmare!!!!
  • Thread Starter
#171  
Highbeam,

I'm not sure which will be a happier day. The day I start it, or the day I sell it!!!!!


Greg,

I asked the mechanics at Case about the Headbolts and they say they re-use them.


Plowrup,

I picked upt he connecting rods today with the new bushings in place and hone out. The difference is HUGE from the fit of the old ones to the new ones.

I think I have a theory as to what happened with the engine.

The bushings were worn to the point that I hade play in the wrist pins by hand. I could wiggle the pins around in the bushings. The new bushigns are so tight that you have to get the wrist pins perfect for them to slide in.

Would slop in the bushing allow the piston to wobble around in the cylinder? I think so. Would this cause massive tapper and excessive wear? Again, I think so.

All cylinders had too much taper, but five and six were really bad. One and Two had new pistons in it, but the same slop in the bushings.

If the taper gets to a certain point, will the rings break?

This is what I think happened to my engine.

The picture is what the new bushings look like.

Eddie
 

Attachments

  • 894252-May 06 003 (Small).jpg
    894252-May 06 003 (Small).jpg
    29.5 KB · Views: 419
   / Welcome to my Nightmare!!!!
  • Thread Starter
#172  
Highbeam,

I'm not sure which will be a happier day. The day I start it, or the day I sell it!!!!!


Greg,

I asked the mechanics at Case about the Headbolts and they say they re-use them.


Plowrup,

I picked upt he connecting rods today with the new bushings in place and hone out. The difference is HUGE from the fit of the old ones to the new ones.

I think I have a theory as to what happened with the engine.

The bushings were worn to the point that I hade play in the wrist pins by hand. I could wiggle the pins around in the bushings. The new bushigns are so tight that you have to get the wrist pins perfect for them to slide in.

Would slop in the bushing allow the piston to wobble around in the cylinder? I think so. Would this cause massive tapper and excessive wear? Again, I think so.

All cylinders had too much taper, but five and six were really bad. One and Two had new pistons in it, but the same slop in the bushings.

If the taper gets to a certain point, will the rings break?

This is what I think happened to my engine.

The picture is what the new bushings look like.

Eddie
 
   / Welcome to my Nightmare!!!!
  • Thread Starter
#173  
I put a clean towel down and assembled the piston on my workbench. The hardest part was the snap rings on the sides of the pistons.

These pistons were made in Brazil and are identical to the ones that came out of cylinders one and two.

Eddie
 

Attachments

  • 894261-May 06 001 (Small).jpg
    894261-May 06 001 (Small).jpg
    57.1 KB · Views: 416
   / Welcome to my Nightmare!!!!
  • Thread Starter
#174  
I put a clean towel down and assembled the piston on my workbench. The hardest part was the snap rings on the sides of the pistons.

These pistons were made in Brazil and are identical to the ones that came out of cylinders one and two.

Eddie
 
   / Welcome to my Nightmare!!!!
  • Thread Starter
#175  
Here are the pistons and sleeves lined up in order. You can see the old sleeves in the background.

This is the majority of the kit. Gaskets and a few small parts were also included in it.

Eddie
 

Attachments

  • 894269-May 06 004 (Small).jpg
    894269-May 06 004 (Small).jpg
    50.8 KB · Views: 432
   / Welcome to my Nightmare!!!!
  • Thread Starter
#176  
Here are the pistons and sleeves lined up in order. You can see the old sleeves in the background.

This is the majority of the kit. Gaskets and a few small parts were also included in it.

Eddie
 
   / Welcome to my Nightmare!!!!
  • Thread Starter
#177  
Pistons are in the sleeves, and torqued down to 88 pounds.

This was a big step forward!!!

Eddie
 

Attachments

  • 894273-May 06 006 (Small).jpg
    894273-May 06 006 (Small).jpg
    68.6 KB · Views: 428
   / Welcome to my Nightmare!!!!
  • Thread Starter
#178  
Pistons are in the sleeves, and torqued down to 88 pounds.

This was a big step forward!!!

Eddie
 
   / Welcome to my Nightmare!!!!
  • Thread Starter
#179  
Here is a picture of the cylinder head.

I had to re-attach the lifting brackets before I can lift it, but Steph came home about this time. Saved!!! /forums/images/graemlins/grin.gif

Eddie
 

Attachments

  • 894278-May 06 009 (Small).jpg
    894278-May 06 009 (Small).jpg
    65.6 KB · Views: 472
   / Welcome to my Nightmare!!!!
  • Thread Starter
#180  
Here is a picture of the cylinder head.

I had to re-attach the lifting brackets before I can lift it, but Steph came home about this time. Saved!!! /forums/images/graemlins/grin.gif

Eddie
 

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