Welding Table Build

   / Welding Table Build #1  

ovrszd

Epic Contributor
Joined
May 27, 2006
Messages
33,727
Location
Missouri
Tractor
Kubota M9540, Ford 3910FWD, Ford 555A, JD2210
Finally got a table built. Well, until I start using it and discover it needs more things done to it.

Some materials I had onhand, some I bought. Tried to estimate the onhand costs. So end result price should be fairly close.

Top Plate 34"x60"x3/4" $230
40ft 2"x3"x1/8" tubing $75
5" casters 2 rigid/2swivel $75
Hitch Receiver $30
Misc Flat Iron $30
Misc Hardware $20
Total material cost $435

Estimate weight based on charts and guessing miscellaneous material 650lbs without the vice.

Blocked the plate level on the shop floor and basically built the table upside down until I had the legs finished and the casters added. Then flipped it over with the tractor and FEL to finish. Set the legs and frame in 3" from table top edge. Makes it less likely to stub one's toe on the legs and makes a great edge to clamp material and/or the welder ground.

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I used 1" bolts and nuts for the adjustable feet. Welded 4" diameter circle plates that I had laying around to the bolt heads. Hoping to absorb some of the shock on the concrete when beating the snot out of something on the table. Screw the feet down and lift the table off the casters and it's stationary. Want to move it, screw the feet up and it sits on the casters. I considered dreaming up some cool way to raise lower the casters but gave up and took the easy way out. Definitely wanted adjustable feet so I can level the table top for fabricating. Added a couple hangar rods for clamps, hammer, whatever else. Also added a sheet metal floor to the bottom shelf so I can pile a massive amount of scrap iron pieces on the table chassis.

The hitch receiver vice is so I can remove it if it's in the way during fabrication. Also so I can use the vice in other locations. Such as taking it with me when we go on offroad trips. We use the same receiver hitches on our buggies. :)

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Then decided I wanted a cutting table addition. Or "burn table" as Shield Arc calls them. I had a piece of floor grate 24"x33" that would work great. Framed it with 2"x1/4" flatbar. Built a couple hinges to fasten it to the table end. Then went brain dead......

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So I started a thread here about how to build the fasteners to hold the burn table in the upright position. I got a LOT of great help and ideas. Everyone's ideas were useable. After measuring my fabrication ability against the ideas I decided on folding braces. What a nightmare that turned out to be. Advanced mathematics was never my strong suit. By the way,,,,, did you know that the two arms of the folding brace MUST be the same length measuring from end bolt hole to the center hinge hole??? And,,,, did you know that the distance from the hinge bracket on the welding table to the bracket on the end of the burn table as well as the distance from the hinge bracket to the bracket on the leg MUST be the same???? I did not...... LD1 set me straight on that after the first hinged brace I built went into the scrap iron pile. :)

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So, there she is guys. I expect this to work much better than the shop floor. I like the ability to easily move it so it's not killing floor space in the middle of the shop all the time. The casters work very, very well. Even after it's loaded with scrap steel I still expect it to easily be pushed around. I can move it with one hand now. :cool:

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   / Welding Table Build #3  
Nice job,, I really like the caster feet set-up.
 
   / Welding Table Build
  • Thread Starter
#4  
Nice job,, I really like the caster feet set-up.

Thanks Murph. I wanted to create some sort of lever device to raise/lower the casters, no wrench needed. But shucks, I couldn't even design folding braces without help..... :)
 
   / Welding Table Build #5  
I like your very nice heavy and versatile table. :thumbsup: And I really like the rcvr hitch vise idea. A lot cleaner than a fold down vise like I did.

gg
 
   / Welding Table Build #6  
Awesome table! Those folding legs worked out well.

BTW that floor grate material on your burn table cost $10 sq ft around here.

Terry
 
   / Welding Table Build
  • Thread Starter
#7  
Awesome table! Those folding legs worked out well.

BTW that floor grate material on your burn table cost $10 sq ft around here.

Terry


Wow, my neighbor gave me two pieces of that grate. He's got a dozen pieces of it. Bought them out of a salvaged Sears Tire Center. Looks like I owe him!!! :)
 
   / Welding Table Build #8  
Wow, my neighbor gave me two pieces of that grate. He's got a dozen pieces of it. Bought them out of a salvaged Sears Tire Center. Looks like I owe him!!! :)


Yes. Good score.
I had to go this cheaper route for my burn table. It was a 250# sunlight diffuser from a building demo at our local university.

ImageUploadedByTapatalk1456342827.535080.jpg

Terry
 
   / Welding Table Build #9  
great job and lay out, the only thing I see wrong with it is, well it's not in my shop :thumbsup:
 
   / Welding Table Build #10  
Looks really good , Richard. I have a 4' X 4' table I built several years ago and put square tube on two sides for a vice and also a bench grinder, I really like the fact that I can quickly remove the vise or grinder out of the way. I didn't put any type of solid feet on mine just have large casters with the poly coating on them. I run across this pic the other day and may add something like this to mine.
 

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   / Welding Table Build
  • Thread Starter
#12  
Looks really good , Richard. I have a 4' X 4' table I built several years ago and put square tube on two sides for a vice and also a bench grinder, I really like the fact that I can quickly remove the vise or grinder out of the way. I didn't put any type of solid feet on mine just have large casters with the poly coating on them. I run across this pic the other day and may add something like this to mine.

My bench grinder is on a stand made from a truck wheel and a large pipe for the vertical. That's a good idea having yours in a receiver.

I saw that caster lift design too. I'll move this table a lot. If it becomes too much of a hassle I'll tip it upside down and cut it apart and redesign. When it's parked over by the drill press where it'll mostly live I'll leave it sitting on the casters. Will only use the feet if I'm doing heavy work on it so I don't have to chase it.
 
   / Welding Table Build
  • Thread Starter
#13  
   / Welding Table Build #14  
Very nice Richard, I am sure you will get a lot of use out of that one.:thumbsup:
 
   / Welding Table Build #17  
Especially for a stupid blade operator huh George!!! :)

Hah. I sure wish I was as stupid as you and could weld haha. Not that I'd have any projects but sure is nice to have those talents
 
   / Welding Table Build #18  
Nice job, got me thinken I should put the cutting table on the other end. Here is how I do my fold down vise. The bolt going all the way through rides in a slot and that is the stop when it comes out and is the pivot, for folding it down. When it hangs down it sits under the over hang.
View attachment vise.pdf
View attachment vise fold.pdf
thanks for posting
 
   / Welding Table Build #19  
Nice table and nice shop too. I also like the drop wheels on the one with the bottle jack. So many innovative folks on here.
 
   / Welding Table Build #20  
Steal all you can use. That's why I post here. :)

I think we are both in that boat!

Really nice table... great work, turned out nicely. Thanks for sharing!

I want better pictures of the superduty... bet it's a lariat trim, '99-'04, likely an '03-'04 with a 6.0 diesel? Stick or auto?
 

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